The LayerLok Double Decking System is one of HDT’s Top 20 Products of 2022! You can find the full list here.
DOLECO USA, the nation’s fastest growing manufacturer of lifting, sling and load-securing technologies, introduced the new LayerLok XP, AF, and SC double-decking system in 2021. These systems have been in operation for over 15 years by our partner, LoadLok in Europe with no issues to date. The LayerLok XP and AF are engineered for use in dry van and reefer applications, and the LayerLok SC is specifically designed for installation in shipping containers. All three new LoadLok products are capable ofdoubling payload capacity and their introduction greatly increases the options available to the shipping industry.
All “captive” LayerLoksystems never leave the trailer and can be stowed at ceiling height when not in use. While different in design, each of the three systems has been optimized to minimize material use and weight, while maximizing strength and durability. The LayerLok XP system is made of proprietary, patent-pending materials that have a higher strength-to-weight ratio than competing products.
LayerLok XP, AF and SC were developed by the Netherlands-based LoadLok. LayerLok has been in use throughout Europe for more than 15 years and is already available in 42 countries worldwide. Through an agreement with LoadLok, DOLECO USA is now the exclusive North American distributor and co-manufacturer of the LayerLok XP, AF and SC.
LayerLok XP, AF and SC
➤ LayerLok XP
The LayerLok XP features a radically different machined aluminum track design with beveled teeth instead of holes or slots. Single and double track styles are offered, each with surface-mount, semi-recessed and fully recessed profiles available. The system’s steel head assembly and beam adjustment tool both glide seamlessly within recessed slots on either side of the teeth, virtually eliminating the snag points common to other systems. Optional head assemblies enable the system to operate at just 65 dB, the quietest double-decking system ever designed.
The LayerLok XP can also be configured with interconnecting horizontal tracks that use turntable intersections, enabling decking beams to seamlessly switch from vertical to horizontal travel. The unique features allow users to accommodate a wider array of cargo capacity and securement needs, by letting decking beams serve double duty as shoring beams when needed.
➤ LayerLok AF
The LayerLok AF is designed as an intelligent alternative to the most common aircraft track-based systems and is modeled on a complimentary design, so complimentary in fact, that its tracks and decking beams are completely interchangeable with the competing systems that are currently installed or now being sold. Single and double track styles with surface mount and semi-recessed versions are available.
➤ LayerLok SC
The LayerLok SC is designed exclusively for use in shipping containers and can be used in some SWAP body trailer applications. The steel tracks are engineered to be welded into position with the container body. SWAP bodies have the same twistlock corner fittings as ISO shipping containers, so they can be crane lifted onto rail cars and in addition to optimizing capacity, the LayerLok SC helps protect cargo and maintain its stability during intermodal transfers.
➤ Extremely durable and safe system- Hardly any wear between foot assembly and track compared to other systems out in the marketplace.
➤ Snag resistant- with our low- profile track design with beveled sides to help protect against forklift damage.
➤ 2-year warranty.
➤ Foot assembly to track engagement- The foot assembly engagement point is 100% locked in on top of the tooth in the track.
➤ All beams will have a non-slip surface on top of the beam.
➤ Optional head assemblies enable the system to operate at just 65 dB, the quietest double-decking system ever designed.
➤ Turntable intersections-beams can go vertical or horizontal.
➤ Aluminum track profiles- available with or without mounting holes, can be flanged surface-mount, semi-recessed or fully recessed in a trailer. These tracks can be put in with adhesive with a small quantity of fasteners or put in using all fasteners. Standard track length is 72” but tracks can be made to the length you may need.
➤ Beam storage-beams will lock into their home position at the top by the ceiling when not in use.
➤ Lowest track profile in the industry- 0.846”. Beams can have fine adjustment between each tooth on the track. Beams will adjust closer to the products on the floor giving you more payload.
LayerLok XP Beam Track
LayerLok XP Beam Track Tool
LayerLok XP Track
LayerLok XP Cushioned Head
LayerLok SC Beam Track
LayerLok AF Beam Track
Doleco USA products are available in the U.S., Canada and Mexico through the company’s Master Distributor network, which includes over 6,000 distribution points. For information on sales and distribution of Doleco USA products call +1(203) 440-1940 or email email@example.com.